Zhejiang Hongxiang Connector: Patented Ingenuity Resolves Charging Pile Cable Predicaments, Fueling New Energy’s Ascent

Amid the global surge of the new energy revolution, charging piles stand as the lifeblood of new energy vehicle infrastructure, their stable operation underpinning the industry’s sustainable march forward. Yet for years, a persistent bane has lingered: the cracking, aging, and loosening of cable connections. These insidious flaws not only inflate equipment maintenance costs but also loom as grave electrical safety hazards—threatening electric shocks, short circuits, and other perils that hamper the sector’s pursuit of high-quality development. Rising to this challenge, Zhejiang Hongxiang Connector Co., Ltd., an 18-year trailblazer in the cable glands domain, unveils its cutting-edge flange-type anti-bending locking cable gland, a masterpiece of patented innovation that strikes at the root of these issues and propels the new energy industry toward greater heights.

Founded in 2006, Zhejiang Hongxiang Connector Co., Ltd. has evolved from a visionary startup into a high-tech powerhouse integrating R&D, production, and sales. Its core portfolio spans globally supplied cable glands of diverse materials, complementary accessories, and sophisticated wire harness & connector technologies. Centered on customer-centricity, the company offers both standardized excellence and tailor-made solutions crafted to clients’ drawings and samples, seamlessly adapting to a spectrum of application scenarios. Through unwavering commitment to quality and service, Hongxiang has forged enduring partnerships with renowned enterprises at home and abroad—including Yutong Bus, Xiangtan Electromechanical, Philips, Opple, and ABB—with its products gracing markets across Europe, Southeast Asia, and beyond, earning a sterling reputation built on reliability and innovation.

Quality and technical prowess are the cornerstones of Hongxiang’s legacy. The company rigorously adheres to international quality management system standards, including ISO9001 and IATF16949, implementing a stringent quality control regime that permeates every stage—from raw material sourcing and precision manufacturing to finished product testing and seamless logistics. It has also secured a suite of prestigious certifications that underscore its commitment to excellence: UL certification, a hallmark of world-class safety and reliability; CE certification, ensuring compliance with EU safety, health, and environmental norms; RoHS certification, a testament to its dedication to eco-friendliness and user well-being; ATEX certification, enabling safe deployment in high-risk explosive environments; and IP68 certification, offering unparalleled protection against water and dust. In the realm of innovation, Hongxiang’s track record shines: a 2010 patent for cable glands marked its entry into independent R&D, while its 2011 participation in the project for China’s first aircraft carrier "Liaoning" cemented its reputation for uncompromising quality, earning high acclaim from authorities. Over the years, sustained R&D investment and a portfolio of practical patents have solidified its technological leadership, keeping it at the forefront of industry innovation.

The newly launched flange-type anti-bending locking cable gland is a culmination of Hongxiang’s resolve to solve real industry pain points. Conceived by core technical experts Zheng Xianggao and Yu Jiezheng, this breakthrough product holds a utility model patent (Patent No.: ZL 20242 1151258.7), filed on May 24, 2024, and formally authorized by the State Intellectual Property Office on February 18, 2025. Meticulously tailored for new energy charging piles, it reimagines traditional flanges by integrating anti-bending and locking functions in a single, elegant design, addressing the inherent shortcomings of conventional cable connections. Boasting an IP68 waterproof rating, the cable gland thrives in harsh outdoor conditions, withstanding relentless sunlight, extreme temperature fluctuations, wind, rain, and dust to ensure long-lasting, stable connectivity.

Drawing on in-depth dialogue with hundreds of charging pile customers and two years of meticulous usage feedback analysis, Hongxiang pinpointed the three primary culprits behind cable cracking: first, material flaws—impurities, bubbles, or poor compatibility between the cable’s outer sheath and internal conductor, compounded by gradual performance degradation due to oxidation and aging; second, environmental rigors—outdoor exposure to the elements accelerates material fatigue, rendering cables brittle and susceptible to fracture; third, human and mechanical strain—cables endure pulling, improper bending, or vibration during installation, use, and maintenance, while traditional remedies like tire rubber or insulation tape prove unsafe, ineffective, and non-compliant with fire safety standards.

Hongxiang’s new cable gland tackles these challenges at their source. Its innovative structure disperses mechanical stress, shielding cables from damage caused by over-bending or pulling, while its robust locking mechanism eliminates the risk of loosening. Crafted from high-quality materials—selected for their compatibility, aging resistance, and corrosion resistance—paired with exquisite craftsmanship, the product embodies durability and reliability, even in the most demanding outdoor settings. By eradicating safety hazards and slashing maintenance costs, it delivers tangible value that resonates across the industry.

As an 19-year stalwart in the cable gland field, Hongxiang is steadfast in its mission to drive the new energy industry’s safe and efficient development. It extends a warm invitation to new energy partners, charging pile operators, and equipment integrators worldwide to embark on a journey of collaboration. With professional technical support, premium product supply, and comprehensive after-sales service, Hongxiang aspires to build a thriving ecosystem of "reliable connections" for charging piles. Looking ahead, the company will remain unwavering in its commitment to innovation, channeling greater investment into R&D to craft more competitive products, leading the charge in technological advancement within the cable connector industry, and contributing to the global new energy sector’s triumphant and sustainable ascent.